how to sew a box cushion cover

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How To Sew a Box Cushion Corner?

You’re going to love this blog post because it will help you advance your DIY sewing abilities! You’ve come to the perfect location if you’ve ever wanted to make a personalized box cushion. Here, I’ll act as your mentor, providing detailed instructions and insightful advice to help you become an expert box cushion sewer.

Thus, if you’re a total beginner who is excited to start sewing, this blog post is specifically designed for you. I’ll go over the fundamentals of supplies, the nuances of box cushion corners, and the specifics of finishing touches. You will have the ability to make your own masterpiece box cushion by the time you have finished reading. Come along as we explore the lovely world of sewing and produce something stunning!

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    What is exactly a Box Cushion Corner?

    Before we dive into the nitty-gritty of sewing a box cushion corner, let’s make sure we’re on the same page about what a box cushion corner actually is.

    Imagine a typical sofa cushion or seat cushion – it’s usually a square or rectangular shape, right? Well, those neat, squared-off corners are what we call “box cushion corners.”

    Box cushion corners are a popular choice for various seating and decorative cushions. They provide a clean and polished look with well-defined corners. These corners create a three-dimensional, box-like appearance, hence the name.

    To achieve this structured look, box cushions have seams that run along the edges, joining the top and bottom fabric panels. These seams, at the corners, are stitched together in a way that gives depth to the cushion, almost like wrapping a present.

    The result is a cushion that not only looks great but also provides comfortable and even support. So, if you want to add a touch of elegance to your home decor or improve the comfort of your seating, learning how to sew box cushion corners is a valuable skill to have.

    Now that you know what we’re aiming for, let’s roll up our sleeves and start sewing those beautiful box cushion corners!

    Materials Needed

    Grab these materials for sewing a box cushion corner:

    • Fabric: Choose a fabric that suits your project. It could be a cozy, soft material for a cushion in your living room or a durable outdoor fabric for patio furniture.
    • Sewing Machine: A sewing machine will make the process quicker. Make sure it’s in good working order.
    • Thread: Pick a thread color that complements your fabric. It’s always a good idea to have extra thread on hand.
    • Needles: As always, needles are crucial for sewing and for securing your fabric layers.
    • Scissors: Sharp fabric scissors will make cutting your fabric a breeze.
    • Pins: You’ll need pins to hold your fabric in place while sewing.
    • Measuring Tape: Get accurate measurements to ensure your cushion fits perfectly.
    • Ruler: For marking and measuring straight lines and corners.
    • Iron: An iron will help you press your fabric, ensuring crisp seams.
    • Fabric Marker: Useful for marking your fabric before cutting and sewing.
    • Cushion Foam or Filling: Don’t forget the cushion insert itself! Make sure you have the right size and type for your project.
    • Hook and Loop Fasteners (optional): These can be used to secure the cover and make it removable.

    Options for Cushion Foam or Filling

    Before making your choice, consider the purpose of your cushion. Is it for a sofa where you’ll be lounging for hours, or is it a decorative cushion that needs to look great but won’t be used as frequently? The intended use will help you determine which filling is best for your project. Additionally, be sure to measure your cushion cover accurately to ensure your foam or filling fits snugly, giving you that perfect, polished look for your box cushion corners.

    1. Foam Inserts: These are perhaps the most popular choice. High-density foam inserts provide excellent support and maintain their shape over time. You can find foam inserts in various thicknesses and densities, allowing you to tailor your cushion to your desired level of comfort.

    2. Polyester Fiberfill: Polyester fiberfill is a light-weight and cost-effective filling option. It’s fluffy, soft, and ideal for cushions that require a plush, comfortable feel. While it’s not as firm as foam, it’s great for applications like decorative cushions.

    3. Down and Feather Inserts: If you’re looking for a luxurious and super soft option, down and feather inserts are a fantastic choice. They provide a cloud-like softness, but keep in mind that they may require frequent fluffing to maintain their shape.

    4. Memory Foam: Memory foam is renowned for its ability to conform to your body’s shape, offering excellent support and comfort. It’s an excellent choice for cushions that will be used for extended periods, such as on sofas or chairs.

    5. Dacron Wrap: Dacron is often used in combination with foam inserts. It’s a synthetic material that wraps around the foam, adding an extra layer of softness and protection to your cushion.

    6. Foam and Fiber Combinations: Some cushions combine foam and fiberfill for a balanced feel. You get the support of foam with the plushness of fiberfill, resulting in a cushion that’s both comfortable and resilient.

    Measuring and Cutting Fabric

    Now that you’ve gathered all your materials and have a good understanding of what box cushion corners are, it’s time to get hands-on with your project. The first step in creating your beautiful box cushion is to measure and cut your fabric.

    Start by measuring the length, width, and thickness of your cushion. Add a little extra to your measurements for seam allowances (usually around 1/2 to 1 inch on all sides). If your fabric has a pattern, plan your cuts so that the patterns align correctly when you sew the pieces together. This attention to detail can make a big difference in the final look.

    Lay your fabric flat on a fabric cutting table. Use a ruler or measuring tape to mark your measurements on the fabric. Using sharp fabric scissors, cut along your marked lines. If you’re making a box cushion, you’ll typically need a top and bottom panel, as well as side panels. Make sure you cut them accurately, keeping the edges straight.

    If you have a pattern, use a tracing paper to cut it out and be extra cautious while cutting to match it up correctly on all pieces. This might involve cutting and arranging pieces so the pattern aligns seamlessly. To avoid confusion later on, it’s a good idea to label your fabric pieces as “top,” “bottom,” and “sides.”

    Sewing the Main Cushion Seams

    Now that you have your fabric pieces measured and cut, it’s time to start assembling your box cushion. This step will guide you through sewing the main cushion seams, which are the foundation of your project.

    Step 1: Pin Your Pieces Together

    Begin by matching the edges of your fabric panels that will form the top and bottom of the cushion. If your fabric has a pattern, make sure it aligns correctly. Use straight pins to secure the edges together. Pin along the sides where you’ll be sewing.

    Step 2: Seam Allowances

    Most sewing projects use a 1/2-inch seam allowance, but check your pattern or project requirements. This is the distance between the edge of the fabric and the stitching line.

    Step 3: Set Your Sewing Machine

    Thread your sewing machine with the appropriate thread color. Adjust your machine to a straight stitch and set it to the recommended stitch length for your fabric type.

    Step 4: Start Sewing

    Begin sewing along one side, removing the pins as you go. Backstitch at the beginning and end to secure the seam.

    Step 5: Continue Sewing

    Stitch all sides together, except for a small section (about 6-8 inches) that will be left open. This opening is where you’ll insert the cushion foam or filling later.

    Step 6: Clip Corners

    To reduce bulk and help your corners look crisp, clip diagonally across the corners (be careful not to cut the stitching).

    Step 7: Turn Inside Out

    Turn your fabric inside out through the opening you left. You should now have a fabric shell that resembles the shape of your cushion.

    Step 8: Insert Cushion Foam or Filling

    Carefully insert your chosen cushion foam or filling through the opening you left. Make sure it fits snugly but isn’t over-stuffed.

    Step 9: Hand-Stitch the Opening Closed

    Finally, hand-stitch the opening closed using a ladder stitch or slip stitch for an invisible closure.

    Creating Corners with Box Pleats

    Now, it’s time to transform your flat fabric into beautifully tailored box cushion corners. Creating corners with box pleats is the secret to achieving that three-dimensional, crisp appearance. Let’s walk through the process step by step:

    Step 1: Identify the Corners

    Start by examining your cushion cover, locating the corners where you want to introduce box pleats. These corners will give your cushion that distinctive, tailored appearance.

    Step 2: Pinch and Fold

    To begin creating a box pleat, take one of the identified corners and gently pinch the top and bottom layers of the fabric together. The idea is to bring these layers toward each other to form a pleat. As you pinch, fold the fabric, so the edges meet in the center of the corner. This folding action will create the pleat.

    While holding the pleat in place, secure it with straight pins. The width of the pleat determines the depth of the corner, so adjust it to your liking. You can visually assess if it gives the corner the desired structure.

    Step 3: Measure and Pin the Pleat

    Measure the width of the pleat at the corner to ensure it’s the same on both sides. This helps maintain symmetry and a clean, professional look. Pin the pleat securely, making sure it won’t shift while you sew.

    Step 4: Stitch the Pleat

    Starting from the top of the pleat, sew along the edge where you’ve placed your pins. This stitching secures the pleat in place, so it retains its shape. As you reach the end of the pleat, taper off the stitching gradually. This tapering ensures a neat finish. Don’t forget to backstitch at the beginning and end of your seam to lock the pleat securely.

    Step 5: Trim Excess Fabric

    Carefully trim any excess fabric from the pleat, but be cautious not to cut too close to the stitching. Leave a small allowance to maintain the integrity of the pleat.

    Step 6: Repeat for All Corners

    Continue this process for all the corners of your box cushion, ensuring that each one has an equally defined and well-stitched box pleat.

    Creating box pleats at the corners adds depth and structure to your cushion, giving it that polished, professional appearance. With these pleats in place, you’ll see your cushion really taking shape.

    Adding Piping (Optional)

    If you want to take your box cushion to the next level and add a professional finish, consider incorporating piping. Piping is an optional but fantastic way to enhance the look of your cushion. Here’s how to add piping to your box cushion:

    • If you’re using pre-made piping, great! If not, you can make your own by cutting fabric strips and wrapping them around cord or piping cord.
    • Place the piping along the edge of one of your cushion pieces with the cord facing inward. Pin it in place, ensuring the piping is positioned evenly along the edge.
    • To make sewing close to the piping easier, switch to a zipper foot on your sewing machine.
    • With the cord of the piping facing inward, stitch as close to the cord as possible. The zipper foot helps you get a neat, tight seam along the piping. If you need to join two sections of piping, simply cut the excess fabric at a 45-degree angle, overlap the ends, and sew them together.
    • Once you’ve attached piping to one of your cushion pieces, align it with the second piece, right sides together. The piping should be sandwiched between the two pieces of fabric.
    • Sew the cushion pieces together, making sure to follow the same stitching line you used to attach the piping. This secures the piping in place and joins the cushion panels.
    • Leave a small opening somewhere along the seam to insert your cushion foam or filling. Make sure to reinforce this opening with additional stitching to prevent it from unraveling.
    • Fill your cushion cover with your chosen cushion foam or filling through the opening you left.
    • To complete your cushion, hand-stitch the opening closed using a ladder stitch or slip stitch for an invisible closure.

    Adding a Closure Method to your Box Cushion (optional)

    1. Select the type of closure you want to use for your cushion. Common options include:

    • Hook and Loop Fasteners (Velcro): These are easy to use and are great for removable cushion covers.
    • Buttons: Buttons add a decorative touch and can be used for both functional and aesthetic purposes.
    • Zippers: Zippers allow for a secure closure and easy removal of the cushion cover.
    • Snaps: Snaps provide a secure closure, and they’re commonly used in professional upholstery.

    2. Decide where on the cushion cover you want to place the closure. Typically, it’s located on one of the sides, often the back of the cushion. Ensure it’s in an accessible but inconspicuous location.

    3. For hook and loop fasteners, cut the strips to the desired length, typically matching the width of the cushion. If you’re using buttons, mark the locations where you want to sew them. Ensure they’re evenly spaced and align with the corresponding buttonholes. When using zippers, follow the instructions provided with the zipper, typically involving pinning the zipper in place and sewing it securely.

    4. Attach the closure according to the specific method you’ve chosen:

    • For hook and loop fasteners, sew one strip (hook or loop) to the inside of the cushion cover along the edge. Sew the matching strip (loop or hook) on the opposite side, ensuring they align when the cushion cover is closed.
    • For buttons, sew the buttons to one side of the cushion cover at the marked locations. You can use a buttonhole foot on your sewing machine to create buttonholes on the opposite side.
    • For zippers, follow the instructions provided with the zipper for sewing it in place. This may involve basting the zipper and then sewing it securely along the basting stitches.
    • For snaps, attach the snap components to the corresponding positions on the cushion cover. Use a snap-setting tool to secure them in place.

    5. Once you’ve verified that the closure is securely in place and functioning correctly, proceed with the final steps of your cushion project. These steps may include inserting the cushion foam or filling, hand-stitching the opening closed, adding any finishing touches like piping (if desired), and fluffing the cushion to its desired shape and comfort.

    Finishing Touches and Assembly

    You’re almost there – your box cushion is taking its final form. The finishing touches and assembly will bring your project to completion. Here’s what you need to do:

    • Before final assembly, ensure that your box pleats are neatly secured with corner seams. Make any necessary adjustments or additional stitching to achieve the desired appearance.
    • Before sealing your cushion, fluff it up and shape it to make sure it’s comfortable and looks fantastic.
    • If you’re using hook and loop fasteners, buttons, or any other closure method, make sure they’re securely in place to keep your cushion cover removable.
    • Give your cushion one last press with an iron to ensure all seams are crisp and your cushion looks its best.
    • If you’re making a removable cover, slide your finished cushion into the cover. If your cushion is intended to be non-removable, it’s ready to be placed on your furniture or wherever you desire.

    Your project is complete! Place your box cushion on your sofa, chair, or wherever it’s intended, and bask in the satisfaction of creating a stylish and comfortable addition to your home decor.

    Explore the art of sewing a box cushion corner with this indispensable video tutorial. Ideal for all experience levels. Start watching now!

    Summary

    I hope that this thorough tutorial has given you the confidence to start sewing box cushions. Making a box cushion is a great way to add personality to your home decor and a really satisfying do-it-yourself project.

    Take pleasure in the idea that you’ve not only contributed a touch of style and creativity to your living space, but also a little flair, as you sit back and enjoy the fruits of your labor, your newly constructed “box cushion.” Your handcrafted box cushion can be used either as a decorative piece on your patio furniture or as a comfortable addition to your living room. I hope your cushion-making endeavors offer coziness and elegance to your house! Happy sewing!

    Frequently Asked Questions

    Q. What is a box cushion corner?

    Ans. A box cushion corner is a sewing technique used to create a neat, square corner on cushions. It gives the cushion a polished and professional look.

    Q. What materials do I need to sew a box cushion corner?

    Ans. You’ll need fabric, cushion foam, a sewing machine, thread, a zipper (optional), a ruler, scissors, and straight pins.

    Q. How do I measure and cut fabric for a box cushion corner?

    Ans. Measure the cushion’s width and depth, adding seam allowances. Cut two pieces for the top and bottom, and two pieces for the sides, allowing extra for the seam and corner boxing.

    Q. What is corner boxing in a box cushion?

    Ans. Corner boxing is the fabric strip that connects the top and bottom pieces of the cushion cover at the corners. It gives the cushion depth and shape.

    Q. How do I sew the corner boxing for a box cushion?

    Ans. Cut four fabric strips equal to the cushion’s depth. Sew them to the sides, right sides together, to create a box-like shape at each corner.

    Q. Can I add a zipper to my box cushion cover?

    Ans. Yes, you can add a zipper to make the cover removable for washing. Insert the zipper on one side before sewing the other three sides.

    Q. What type of stitch should I use for sewing box cushion corners?

    Ans. A straight stitch is commonly used. Ensure that you reinforce the corners with backstitching to make them more durable.

    Q. How do I finish the edges of a box cushion cover?

    Ans. Trim any excess fabric, and you can finish the edges with a serger, pinking shears, or by folding the fabric under and sewing a hem.




    If you are an advanced sewist, have a look at our best sewing machines, best sewing books and best sewing magazines posts and if you are looking to get a mechanicalheavy duty, quilting or industrial sewing machine, have a look at some of our great articles. If you are a beginner sewist, review our best sewing books for beginners, best sewing machines for beginners and best sewing machines under $200 to get started.

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    Happy Stitching.


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